iCOST

Full-lifecycle Product Cost Management Platform

Product Introduction

iCOST is a full-lifecycle product cost management platform developed by Gant Software for large and medium-sized manufacturing enterprises. Its core modules include:
成本BOM管理
支持面向全配置化的成本BOM管理,包含从构建维护、 数据同步、成本卷积、变更发布、查询解析、对比分 析等全场景功能
目标成本策划
实现基于成本BOM的早期产品目标成本策划、目标成 本演算、目标成本平衡以及目标成本的输出与更新升版
目标成本管控
实现对寻源定点成本、设计变更成本以及量产合同成 本的目标管控,有效支持目标成本的达成
零部件成本估算
实现基于全要素成本模型以及面向各专业快速估算模 型的零部件成本估算与成本分析基础成本库
基础成本库
实现对经济指数、原材料成本、标准件成本、设备成 本等基础成本库的构建与管理,全方位支持成本估算 工作
零件实际成本库
实现对外购件以及自制件全生命周期实际成本的管理 以及零件配额管理
量产成本改善
实现对设计降本、商务降本等量产成本改善活动的 全方位管理与支持
降本提案管理
实现对降本提案的创建、收集、评估、计划、实施、 共享等一系列过程进行综合管理
标杆成本库
实现对标杆产品以及标杆零部件成本库的管理,支持 成本对标分析
Cost BOM management
Supports full-configured cost BOM management, including scene functions such as building and maintenance, data synchronization, cost convolution, change release, query analysis, and comparative analysis.
Target cost planning
Enables early planning of product target costs, target cost calculation, target cost balancing, and target cost output and updating based on cost BOMs.
Target cost control
Manages target costs for souring, design changes, and mass production contract costs, thus effectively supporting the achievement of target costs.
Parts cost estimation
Swiftly estimates parts costs and implement a basic cost library for cost analysis based on the full-factor cost model and profession-specific rapid estimation models.
Basic cost library
Constructs and manages fundamental cost libraries, including economic indicators, raw material costs, standard parts costs, and equipment costs, and provide comprehensive support for cost estimation tasks.
Actual cost library
Manages the entire lifecycle of actual costs for purchased and in-house parts, as well as part quotas.
Mass production cost improvement
Achieves overall management and support for mass production cost improvement activities such as design and business cost reduction.
Cost reduction proposal management
Implements comprehensive management for creating, collecting, evaluating, planning, implementing, and sharing cost reduction proposals.
Benchmarking cost library
Manage benchmark products and benchmark parts cost libraries and supports cost benchmarking analysis.

Product Advantages

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A professional product cost management platform for the manufacturing industry
With over 10 years of experience in large-scale manufacturing industry, double support from BOM management and production and procurement management practices, and successful deployment across multiple manufacturing enterprises' cost management platforms.
02
Cost control system tailored to the product creation process
Realizes the whole process management of new product development projects, involving early cost planning, target cost estimation and formulation, cost control and tracking of sourcing cost and design change cost, as well as improvement and optimization of product costs.
03
Full-configured cost BOM management support
Supports full-configured cost BOM building, maintenance, change, and synchronization, ensure the consistency and integrity of cost BOM data, enables automatic analysis and convolution calculation of product costs, facilitates configuration-oriented cost analysis, cost control, backtracking and cross-product cost benchmarking.
04
Enterprise-level product cost database
The product features an enterprise-level cost database that spans product cost, part costs and raw material cost. It covers estimated cost, target cost to actual cost, and historical to current costs.
05
A powerful tool for product cost estimation and improvement
Based on the industry-leading cost model, refined cost elements and multi-dimensional estimation patterns, our product achieves precise cost estimation and simulation analysis for product parts, tooling and packaging logistics costs. If offers valuable support for cost-oriented design and development processes and cost improvement.

Product Values

助力企业构筑目标成本管理体系
助力企业构筑目标成本管理体系,实现从成本策划到成本控制再到成本改善的闭环管理
实现成本管理全过程的透明化与可视化
通过先进的数字化技术与管理方法,帮助企业实现成本管理全过程的透明化与可视化
促进面向成本的设计开发过程
提升企业对零部件成本、工装模具投资等关键成本的精细估算水平,支持产品设计方案的优选与改进,拓展产品成本的优化空间,促进目标成本的科学制定与落地执行
积累成本数据资产
通过规范的成本数据模型以及企业级的成本数据库,帮助企业积累数据资产,支持深层次、智能化的数据分析、挖掘与应用
促进面向成本的高效协同
打通成本管理的核心业务流程,支持以产品成本经理、成本估算师、设计工程师、采购员等角色为核心成员的产品成本管理团队的高效协作
Assisting enterprises in building target cost management systems
Help enterprises build a closed-loop management system from cost planning to cost control and cost improvement.
Enable transparency and visualization of the entire cost management process
Our advanced digital technology and management techniques are employed to drive transparency and visualization across the entire cost management process within enterprises.
Foster cost-oriented design and development
Elevate the enterprise's capacity for precise cost estimation, particularly for as parts costs and tooling investments, support the optimization and improvement of product design, expand the scope for cost optimization, and promote the scientific formulation and execution of target costs.
Accumulate cost data assets
Help enterprises accumulate data assets through standardized cost data models and enterprise-level cost databases, and empower deep-level, intelligent data analysis, mining, and application.
Promote efficient cost collaboration
Connect the core business processes of cost management, facilitate efficient collaboration among product cost management teams with roles like product cost managers, cost estimators, design engineers, and procurement personnel as core contributors.

FAQ

How is a full-lifecycle product cost management platform different from traditional ERP/SAP cost management?
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iCOST is a full-lifecycle product cost management platform purpose-built for manufacturing enterprises. Unlike ERP/SAP systems, which focus primarily on financial accounting, iCOST addresses product-level cost management across R&D, procurement, and manufacturing:
• Supports cost management for complex business models such as product families, configurable SuperBOMs, and hybrid models combining product development with project-based customization
• Covers cost management from complete vehicle/machine → system → part level
• Enables real-time cost control from concept, design, and change phases through mass production
• Helps medium-to-large manufacturers build an end-to-end cost transparency framework
Why do manufacturing companies need a professional product cost management system? Can ERP/PLM support this?
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ERP/PLM systems mainly focus on data management and financial accounting, but they cannot meet the following needs:
• Cost forecasting and simulation during the R&D phase
• Automatic cost calculation for configurable products
• Parametric and process-based cost estimation for parts
• Target cost decomposition and closed-loop achievement tracking
• Integration with early procurement processes and procurement cost data to enable early-stage cost control
As a result, more and more enterprises are introducing iCOST as a full-lifecycle cost management platform to achieve comprehensive cost management capabilities.
What types of product cost BOM does iCOST support? Is it suitable for complex products such as complete vehicles or equipment?
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iCOST supports configurable Cost BOMs (Variant CostBOM) and integrates seamlessly with EarlyBOM, EBOM, and process/manufacturing BOM data. Based on configuration rules, the system can automatically generate the corresponding Cost BOM, making it suitable for:
• Configurable vehicle models
• Optional configuration schemes for engineering equipment
• Complex products with multiple variants and multiple product families
These capabilities are typically beyond the reach of traditional PCM systems and ERP platforms.
Does iCOST support target cost management? How does it help enterprises achieve target costs?
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iCOST provides a full-process capability covering target cost definition → decomposition → tracking → achievement validation:
• Structured target cost decomposition based on the Cost BOM.
• Automatic updates of target cost impact from design changes and supplier quotations.
• Target cost achievement analysis across multiple models, factories, and fiscal years.
• Helps enterprises shift from “static targets” to “dynamic cost control”.
Can enterprises use iCOST for rapid part cost estimation? Which business scenarios does it support?
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Yes. iCOST includes multiple built-in estimation models, such as analogy-based estimation, parametric estimation, process-routing estimation, and combined material + manufacturing cost models.
It supports scenarios such as new part design reviews, procurement cost analysis and negotiation, teardown analysis, and supplier quotation validation — making the cost estimation process transparent, traceable, and reusable.
Our enterprise has a large number of parts and vehicle models. Can iCOST handle the complexity and data volume?
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Yes. iCOST is designed for large enterprises and supports:
• Hundreds of thousands of materials and BOMs with tens of thousands of hierarchical levels.
• Cost sharing across multiple platforms and business units.
• High-concurrency queries and batch cost calculations.iCOST has been successfully deployed in large enterprises across automotive, equipment manufacturing, and electronics industries.
Does iCOST support actual cost management? Does it conflict with ERP systems?
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No conflict. As a full-lifecycle product cost management platform, iCOST complements ERP, budgeting, and enterprise performance management systems:
• iCOST includes actual cost management, focusing on real-time tracking of actual product cost at each lifecycle stage, which forms the foundation for cost variance analysis, cost attribution, and continuous cost reduction.
• A full-lifecycle cost platform supports enterprise budgeting and performance management systems.
• ERP focuses more on collecting actual incurred costs during mass production, while iCOST works interactively with ERP cost modules to form a closed-loop “from planning to actual” cost management framework.
Does iCOST support cost reduction management? How does it help enterprises identify and implement cost reduction opportunities?
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Yes. iCOST provides professional cost reduction proposal and project management capabilities:
• Cost reduction opportunity repository, proposal submission, and review.
• Cost reduction value calculation and implementation progress tracking.
• Cost reduction statistics by responsible department and supplier.
It supports scenarios such as vehicle-level cost reduction, supply chain cost reduction, and design-driven cost reduction.
What capabilities should enterprises focus on when selecting a product cost management system?
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It is recommended to evaluate solutions across the following dimensions:
1. Support for complex multi-level BOMs and configurable BOMs.
2. Part cost estimation capabilities.
3. Target cost decomposition and achievement monitoring.
4. Coverage across R&D, procurement, and manufacturing.
5. Seamless integration with existing ERP/PLM/MES systems.
What are the prerequisites for implementing full-lifecycle cost management? What preparation should enterprises make?
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To successfully implement full-lifecycle cost management, enterprises should have the following foundations:
A structured cost management mindset and clear ownership across R&D, procurement, and manufacturing — not driven solely by finance
2. Data: A foundational BOM, process, and material data system. Data does not need to be perfect at the start but must be continuously improvable; iCOST supports data maturation during implementation
3. Organization: Defined cost management roles and initial processes, with recognition that cost must span R&D–procurement–manufacturing end-to-end. iCOST helps “solidify processes and quantify accountability”
4. IT foundation: Existing PLM/BOM/SRM/ERP systems as data sources. iCOST is not a replacement for any single system and has a controllable deployment threshold
5. Executive sponsorship: Strong management support for cost transparency and refined cost management
The mission of iCOST is to help enterprises build an end-to-end, full-chain, and quantifiable product cost management capability.

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